Use a Modicon Quantum Hot Standby with Unity system when downtime cannot be
tolerated. Hot standby systems deliver high availability through redundancy. A hot
standby system consists of two identical configurations.
Modicon Quantum 140 CPU 671 60
Modicon Quantum Power Supply Module
Modicon Quantum RIO Head
Modicon Optional Modules (NOE, NOM)
One of the 140 CPU 67160’s acts as the Primary controller, and the other acts as
the Standby controller. The Primary controller runs the application program and
operates the remote I/O.
Identical
Configurations
Two backplanes are configured with identical hardware and software.
One of the programmable logic controllers (PLCs) functions as the Primary
controller and the other as a Standby controller, and either controller can be put in
the Primary state, but the other must be in the Standby state or offline.
Primary and
Standby
Controllers
The Primary controller executes the application program, controls the remote I/O,
and updates the Standby controller after every scan (program cycle). If the Primary
controller fails, the Standby controller takes control within one scan. To determine if
the Primary controller failed, note controller’s status displayed in the HE CPU LCD
screen and the RIO Head’s status displayed by the RIO Head’s LEDs. (See
Troubleshooting the Primary, p. 133)
The Standby controller does not execute the full application program but only the
first section, and the Standby controller does not control the remote I/O but checks
out the availability of the Modicon Quantum Hot Standby with Unity equipment.
Switchover
Capability
Either of the two controllers may function as the Primary controller and the other as
the Standby controller.
Primary and Standby states are switchable.
Therefore, if one of the two controllers is functioning as the Primary controller, the
other must be in Standby mode. Otherwise, the second controller is in the default
mode, which is offline.
The remote I/O is always controlled by the Primary
Monitoring the
System
The Primary and the Standby controllers communicate with each other constantly to
monitor the functionality of the system.
If the Primary controller fails, the state of the controllers is switched.
The Standby controller becomes the Primary, executes the application program,
and controls the remote I/O.
If the Standby controller fails, the Primary controller continues to run without
redundancy and acts as a stand alone system.
Power Cycle
On power cycle, the controller that has the lowest MAC address will become the
Primary. The second system automatically becomes the Standby.
Handling I/O
Handling Local
I/O
Local I/O is not supported in a Modicon Quantum Hot Standby with Unity system
environment. However, local I/O can be configured and run but will not have any
corresponding backup.
Software
Requirements
Required to use a Quantum Modicon Hot Standby with Unity system:
Unity Pro 2.0 or higher
CRA firmware: Release 1.25 or higher
CRP firmware: Release 1.14 or higher
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